GES Manufacturing Service (M) Sdn Bhd (Venture Corporation) · Senai, Johor
Introduced via MLR Machinery (Eric Chew), Prisma Technology is delivering the software layer for GES's factory floor traceability and oven data management initiative.
"After verified with Master Data then send PASS/FAIL to conveyor controller (at least 1 output, for IO module) to allowed/blocked the parts — with tower light alert."
— Meeting notes, 6 Aug 2026 (MLR Machinery / Prisma alignment)
Scan 5 items per cycle against a master list. Send PASS/FAIL signal to conveyor controller via DI/DO module. Full audit trail for every cycle.
Read Heller oven JSON recipe files from a Windows shared folder on the Heller PC, convert to Excel/CSV, detect changes against a master reference, and alert management (email alert proposed by Prisma — channel to confirm with GES).
At each of 12 production lines, an operator logs in and scans 5 items. The system checks all 5 against the master list and releases the conveyor stopper only on PASS.
The Heller reflow oven exports recipe files in JSON format. This module reads those files, displays them in-system, exports to Excel, and gates any significant changes through an approval workflow.
Fully on-premises. Factory floor network is completely isolated from the office network. One industrial server hosts both modules; 12 mini PCs run a browser and connect via factory LAN.
| Role | Parts Scanning | Oven Module | Admin Functions |
|---|---|---|---|
| Operator | Run scans, view own results | View recipes, run exports | — |
| Technician | Operator + (TBC overrides) | TBC | TBC |
| Admin | Full + master list mgmt + override log | Full + approve recipe changes | User mgmt, system config, full audit |
Phase 1 pilots on a single production line for validation and sign-off. Phase 2 rolls out to all 12 lines after pilot acceptance.
Prisma Technology leads software delivery. MLR Machinery handles all hardware and physical installation.
The following items require confirmation from GES or the team before development can begin on the respective components.
Without a real sample, Module B cannot be scoped or developed. Please share any recent recipe export from the Heller oven PC.
GES to provide full model, brand, and I/O spec by 8 Aug 2026. Required to confirm DI/DO port availability for stopper control.
Name, phone number, and role of the primary contact at GES for this project. Required before direct requirements alignment meetings.
Exact wiring, port assignment, and protocol for the DI/DO module connecting the server to the conveyor controller. Dhai to align with Eric after receiving mini PC specs.
Exact fields GES's customer mandates for traceability reports (IPC-A-610 or customer-specific format). Affects audit log schema design.
Prisma proposes to auto-load the Model from the production planning document (work order / schedule). GES to confirm: what format is the planning document? Is it a file, an ERP export, or a printed sheet? This determines how the system reads it.
Mentioned in post-meeting notes. To be confirmed with GES: is the Squeegee one of the items to be scanned and tracked in this system?
How many consecutive FAIL attempts before the station locks and requires Admin/Technician unlock? Dhai to recommend a number for Jay's approval.
How many years / months must audit records be retained on the server? Required for storage capacity planning.
What specifically can a Technician do that an Operator cannot? E.g., override FAIL, view full logs, modify settings.